Laser Welding hauv Automobile Manufacturing: Tsav lub neej yav tom ntej ntawm Automotive Innovation

Sep 26, 2021 Tso lus

Niaj hnub no, laser vuam tau tshwm sim los ua ib qho tseem ceeb hauv kev tsim tsheb lub cev. Los ntawm kev siv cov tshuab laser welding siab heev, cov tuam txhab tsim tsheb tuaj yeem txo lub tsheb hnyav, txhim khu kev sib dhos, thiab txhawb cov qauv kev ncaj ncees- thaum kawg muab kev nyab xeeb zoo dua thiab kev tsav tsheb tsis sib xws kom xaus - cov neeg siv. Hauv qab no yog cov ntsiab lus ntawm yuav ua li cas laser vuam tshuab yog reshaping lub automotive manufacturing toj roob hauv pes.

 

Txhim kho cov qauv Precision & Durability

 

Kev koom ua ke seamless laser welding rau hauv lub cev -hauv-dawb (BIW) ntau lawm txhawb nqa lub tsheb cov qauv precision. Thaum lub sij hawm tsav tsheb txhua hnub, automotive thav duab ua rau muaj kev ntxhov siab tsis tu ncua, kev cuam tshuam, thiab kev vibrations los ntawm txoj kev tsis sib xws, uas xav tau qhov tshwj xeeb ntawm cov qauv tsim thiab precision. Niaj hnub nimno laser vuam tshuab tuaj yeem ua rau ob qho tib si zoo li qub thiab dynamic rigidity los ntawm ntau tshaj 50% piv rau cov qauv siv vuam. Qhov kev nruj nruj no ua tau zoo txo ​​cov suab nrov hauv tsev thiab kev co, txhim kho NVH (Ntsuab, vibration, thiab hnyav) kev ua tau zoo thiab kev nyab xeeb ntawm lub tsheb tag nrho.

 

Main illustration showing a precision laser welding tool in an automotive manufacturing setting, demonstrating its application on structural parts.

 

Cov ntawv thov tseem ceeb hauv Automotive Production

 

Txhawm rau ua kom tau raws li qhov xav tau nruj ntawm kev tsim tsheb niaj hnub no, cov tuam txhab tsim khoom yuav tsum sib npaug ntawm cov txheej txheem lub zog nrog cov teeb pom kev tsis sib haum xeeb -ib qho kev sib tw ib txwm koom nrog txoj kev tawm tsam. Laser vuam daws qhov no los ntawm kev muab lub zog hauv cheeb tsam siab ceev thiab tsawg thermal distortion, tso cai rau nws mus rau seamlessly kev koom ua ke rau ntau theem ntawm kev tsim khoom. Los ntawm thawj daim ntawv hlau npaj mus rau qhov tseem ceeb chassis los ua ke thiab muaj zog powertrain koom nrog, cov cuab yeej siv no yog ib qho cuab yeej siv tau zoo thoob plaws ntau qhov chaw thov:

 

  • Tailor-Welded Blanks (TWBs) with variable Thicknesses:Kev siv laser tailor-welded blanks tso cai rau cov tuam txhab ua kom zoo dua cov khoom faib khoom. Los ntawm kev koom nrog cov ntawv sib txawv ntawm qhov sib txawv thiab qhov muaj zog, nws txo qhov hnyav ntawm lub tsheb, txo qhov suav tag nrho, txo cov nqi tsim khoom, thiab txhim kho kev sib tsoo.
  • Lub cev-hauv-Dawb (BIW) Sib dhos:Online laser welding yog dav saws rau assembling stamped sheet hlau qhov chaw. Cov ntawv thov tseem ceeb muaj xws li vuam cov khoom tseem ceeb sab nrauv xws li lub ru tsev, lub taub hau, thiab lub cev ntas. Tsis tas li ntawd, nws yog ib qho tseem ceeb rau kev koom nrog hnyav -cov haujlwm ua haujlwm ntawm cov khoom siv- xws li lub qhov rooj, B- ncej, thiab sab thav duab- qhov twg cov tsoos tiv thaiv qhov chaw vuam (RSW) luv luv vim yog kev siv lub cev tsis muaj zog lossis kev siv zog nruj.
  • Iav thiab Powertrain Cheebtsam:Tshaj li cov qauv thav duab, laser tshuab ua tau zoo hauv vuam precision powertrain Cheebtsam. Qhov tseem ceeb ntawm cov tsav tsheb, xws li cov vaj tse sib txawv thiab cov tsav tsheb, feem ntau yog tsim los ua ib tus neeg cov khoom thiab tom qab ntawd seamlessly fused ua ke siv siab - laser tshuab.

 

robotic laser welding system

3D Neeg Hlau Laser Vuam Tshuab

 

Automated & Flexible Laser Ua

 

Niaj hnub no automotive laser welding cia siab rau ntau yam ntawm robotic automation. Lub laser beam yog channeled thiab parallelized los ntawm collimating optics ua ntej yuav nruj nreem tsom mus rau lub workpiece. Paired nrog ntau yam, customized tooling, qhov no tsis yog - kev sib cuag, hloov tau yooj yim txoj kev kis tau tus mob ua kom meej vuam nyob rau hauv nruj, nyuaj- mus rau - mus txog tej thaj chaw uas loj loj pwm tsis tuaj yeem nkag tau, muab cov chaw tsim khoom nrog kev ua haujlwm yooj yim.